Milling Maniac : Calculator

Features Milling Maniac : Calculator

I wanted to execute many kinds of special calculations about "milling".But, other cutting calculator applications could not execute these.Thus, this application was made for machining analysis, vibration analysis and unit conversion.All functions are executed with no internet connection, no advertisements, no fee and no special permission to run.Details of each function is explained on the official WEB site.Calculation functions are shown as follows;1.
Cutting condition2.
Underformed chip thickness and Number of engaged cutting teeth on polygonal and round inserts3.
Chip flow direction based on Colwell Law4.
True Rake and Inclination Angle5.
Ramping angle and Helical milling6.
Distance at Ramping milling7.
Heeling8.
DTCR(Difficult-to-cut rating)9.
Run-out analysis10.
Temper color of steel11.
Estimation of recommended cutting condition on catalogue (Trial version)12.
Natural frequency and stiffness of a cantilevered round bar13.
Frequency response of a vibrating system with one degree of freedom14.
Dynamic balance15.
Evaluation of balancing with variable weights16.
Conversion between US customary units and International system of units17.
Conversion Table of INCH and MM18.
Conversion between angles19.
Theoretical Conversion of Hardness for steel20.
Trouble shooting21.
Recommended range of screw tightening torque on screw clamping22.
NotificationDetails are shown as follows;Machining analysis:1.
Cutting condition2.
Undeformed chip thickness and Number of engaged cutting teeth on polygonal and round inserts Undeformed chip thickness, Engage angle, Dis-engage angle, Number of engaged cutting teeth and Real cutting distance, the graph of undeformed chip thickness, cutting force and torque and undeformed chip section during one tool rotation.3.
Chip flow direction based on Colwell Law4.
True Rake and Inclination AngleTrue Rake (Nominal rake angle) and Inclination Angle (Cutting edge inclination) are calculated from Radial Rake, Axial Rake and Approach Angle.5.
Ramping angle and Helical milling Max.
ramping angle, Max.
and Min.
helical diameter are calculated from the insert and cutting tool shape.6.
Distance at Ramping milling7.
Heeling Dimensions of the angled milling cutter8.
DTCR(Difficult-to-cut rating)Machinability of the workpiece material is evaluated from material properties.9.
Run-out analysisEffects of axial and radial run-out of cutting edge.10.
Temper color of steelRelationship between the oxide film thickness and the temper color11.
Estimation of recommended cutting condition on catalogue (Trial version)Vibration analysis:12.
Natural frequency and stiffness of a cantilevered round barNatural frequencies, Static stiffness at the tip, Displacement at the tip, Maximum tensile stress at the base.
A simple cantilevered round bar and a stepped cantilevered round bar.13.
Frequency response of a vibrating system with one degree of freedom 14.
Dynamic balanceDynamic balance, Centrifugal force, Radius and Weight to refine Dynamic balance are calculated.15.
Evaluation of balancing for variable weightsTo evaluate how much unbalance can be refined by the design.Unit conversion:16.
Conversion between US customary units and International system of units:Distance, speed, feed, force, torque are converted.SFM(Surface feet per minute) [feet/min], IPM(Inch per minute) [inch/minute] and IPT(Inch per tooth) [inch/tooth]17.
Conversion Table of INCH and MMImperial and metric18.
Conversion between angles radian, degree, degree minute second19.
Theoretical Conversion of Hardness for steelTensile strength, HV, HB, HRA, HRB, HRC, HRD, HS, HR15T, HR30T, HR45T, HR15N, HR30N, HR45N20.
List of trouble shootingsCountermeasures for tool wears, burr, vibration and machining efficiency.21.
Recommended range of screw tightening torque on screw clampingTightening torques and screw axial forces.22.
Notification Please read notifications before using.